We are actively building out our Additive/3D Printing capabilities in order to enhance our prototyping capabilities, short run production, and even build equipment tooling.
Laser Engraving Services
Precision CNC Machining in Vineland, NJ
LayerFlex machines precision metal and plastic parts to tolerances of ±0.0005". We handle prototypes, short runs and production from our shop in Vineland, New Jersey, in business since 1992.
Capabilities
• CNC milling: Haas VF-2 vertical machining center, Haas mini mill, Clausing Kondia 3-axis mill with ProtoTRAK control and a 5-axis rotary table attachment
• CNC turning: Mori Seiki SL-25 (10" diameter x 24" turning capacity) and Haas SL-10 lathes
• Swiss screw machining: Tsugami BS26-III Swiss-type lathe with live tooling, bar stock up to 1" diameter, 12 ft IEMCA bar loader
• EDM: Mitsubishi EDM with 4/8 tool changer
• Precision grinding: 16" x 32" Chevalier surface grinder with 0.00005" readout, Mitsui and Chevalier 6" x 12" grinders, Deckel cutter grinder
• CAD/CAM programming in-house
Tolerances and Inspection
We hold tolerances to ±0.0005". Parts are inspected with a Gauge Master 14" optical comparator (0.0001" readout) on granite surface plates.
Materials
Metals: aluminum, brass, copper, cold rolled steel, stainless steel (303, 304, 316, 416), tool steel, titanium
Plastics: ABS, acetal (Delrin), nylon, PTFE (Teflon), PVC, polycarbonate, acrylic, HDPE, polypropylene, PEEK
Mold Building
We assist in the design, build and refurbish of injection molds, including standard, cam-action and unscrewing molds. Because we also mold parts, your tooling is proven on our own presses.
Industries
Scientific lab equipment, wire and cable, chemical, industrial panels and switchgear, tanks, meters, commercial lighting, HVAC, audio/visual, safety equipment, elevator components, and defense. We also take overflow work from other machine shops and mold shops.
Frequently Asked Questions
What tolerances can LayerFlex hold?
We hold tolerances to ±0.0005" on CNC machined parts.
Do you do Swiss screw machining?
Yes. Our Tsugami BS26-III Swiss-type lathe with live tooling runs bar stock up to 1" diameter from a 12 ft bar loader. It is suited to small, precise turned parts in volume.
What is the largest part you can turn?
Our Mori Seiki SL-25 turns parts up to 10" in diameter and 24" long.
Do you machine plastics?
Yes. We machine Delrin, nylon, Teflon, ABS, PVC, polycarbonate, PEEK and other plastics, often for prototypes before a part moves to injection molding.
What are your lead times?
Depending on the size and scope of the project, anywhere from a few days to a few weeks.
How do I request a quote?
Upload drawings or STEP files on our Request a Quote page, email make@layerflex.com, or call 856-327-0500.